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How
do you make a stained glass window
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This
is a classic stained glass window, using lead strips.
****WARNING: glass is obviously
sharp and dangerous, and you should wear protective gloves
to handle it - it is also essential
that you wear protective safety glasses.
This page is an information page only and therefore is
just depicting the process and is not intended as a tuition.****
I will not be held responsible for any mis-use of this information
page or any accidents relating to the process.
I was taught how to make a stained glass window by a professional
artist, ( at Manchester
Stained Glass) you will find local courses in the yellow
pages or online.
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Here
are some of the tools you will need for a stained glass window.
The most distinctive being:
a glass cutter,
running pliers,
grozing pliers,
lead cames and a lead cutter,
nails,
flux, solder and a soldering iron |
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When
you want to make a window, you need very precise measurements,
and work your design accordingly.
Cut glass must be in manageable angles as you will have to
run the glass cutter along the cutting line in one stroke,
and uneven shapes cannot be cut easily. For example cutting
a circle in the middle of a sheet of glass requires a lot
of experience as glass has a tendency to break in straight
lines. |
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This is a view of the paper
pattern of the design, and the next step is to cut the pieces
of glass accordingly.
There are many different sorts
of glass, from clear machine-made glass to opaque hand made
sheets and the skill involved and the rarity is reflected
in the price. Some types of glass allow more light to enter
a room - others create a dramatic cathedral effect, and
others have a different colour whether you look at the iridescent
surface or look at the colour in the light.
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This is a picture of all the
cut glass.
Glass can have one smooth
side and one textured side and you always cut on the smooth
side.
Pieces of glass must be cut on the inside of the template's
line to leave the gap for the lead.
The semi-circles on the white glass were the most difficult
cuts in this design.
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The next step is to put the
lead strips in place.
First the lead canes are stretched,
then cut to the desired lenght, and you simply build up
the design, helding it in place with long nails. This is
a fairly long process, and you have to be absolutely sure
that your glass is straight and smooth.
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When
all is finally leaded, and held in place by more nails around
the outer sides, you apply flux at the intersections where
the solder will be needed.
Finally you every single joint has to be soldered, wearing
a mask to protect from fumes.
Once the first side is done, you repeat the process on the
other side. When the whole window has been soldered, you magically
have a window you can hold! |
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The
last stages are cementing with a special, runny cement, to
fill the holes between the glass and the lead and consolidate
it and finally, the lead can be blackened by applying a polish
and buffing the window all over... ready for fitting in the
window frame. |
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Laurence
Menhinick
"Ananda", 28 Bagstock Avenue, Poynton, Cheshire
SK12 1YU- UK
lm*AT*trireme.com
( To contact me please
cut and paste swapping *AT* with @ in the address)
This site and all work shown ©2000-2008 L. Menhinick

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